Commercial, Military

Product Focus: USAF’s Commercial Satcom

By Charlotte Adams | October 1, 2004
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Most people probably don’t know that the U.S. Air Force is a big consumer of commercial satellite communications products and services. Aircraft program offices already have ordered satcom equipment — for 411 aircraft — worth more than $32 million from a "catalog" of off-the-shelf gear. All told, program offices are expected to buy satellite communications equipment for a dozen aircraft types via the catalog or direct purchase. If all the airplanes in line for these satcom upgrades are equipped at currently planned levels, the total will reach more than 1,500 platforms.

Why is the Air Force making this enormous investment? Evolving civilian airspace standards and FAA mandates for equipment like traffic alert collision avoidance systems are driving the process. Military planners had to adapt in order to ensure the fleet’s future access to civil-controlled airspace. Obviously, it won’t happen over night. The Air Force’s communications, navigation and surveillance/air traffic management (CNS/ATM) effort began in 1997 and will continue through 2016. (The program office, however, still is known by the military acronym, GATM, which stands for global air traffic management.)

About 60 KC-135 tankers already are fitted with new CNS/ATM suites, including satcom. The KC-135 installation earned a government airworthiness approval in August 2003 and operational approval in the spring of 2004, says Ann Heinke, president of Overlook Consulting, which supports the GATM program office. The program office performs CNS/ATM performance assessments supporting airworthiness certifications and maintains the catalog.

FAA already has approved the KC-135’s satcom components for commercial use, so the GATM office verified the proper installation on a military airplane. GATM-style upgrades, of course, include navigation, surveillance and flight management equipment, but that’s beyond the scope of this article.

Venerable KC-135 tankers now boast the latest air traffic control communications technologies. Test aircraft flew around the world twice–passing under the control of multiple civilian centers–as part of the airworthiness certification process. The KC-135s are equipped, not only with Inmarsat’s beyond line of sight Aero I satcom, but also with line of sight VHF data links and HF links for command and control. Upgraded KC-135s employ satcom and the VHF digital link Mode 2 (VDL-2), to exchange future air navigation system (FANS 1/A) messages with air traffic control facilities. (FANS is an umbrella term. It includes automatic dependent surveillance, controller pilot data link communications and air traffic services facilities notification [AFN] data messaging.)

The modernized KC-135s interact with controllers at FAA’s New York center, the Gander (Canada) area control center, Shanwick (UK) oceanic control, Maastricht (Netherlands) upper area control center, and sometimes with the Anchorage (Alaska) and Oakland (Calif.) oceanic air route traffic control centers.

Other military aircraft equipping or about to equip with commercial CNS/ATM gear include C-17s, C-130s and C-5s. About 40 C-17s have added satcom voice and data systems, and the installation’s airworthiness certification is expected by year-end. A C-5 Galaxy installation, as part of that aircraft’s avionics modernization program (AMP), is set to be approved by year-end, as well. Galaxies have been performing test flights in the United States and will continue the process in the South Pacific. However, it may take up to a decade to equip the 126-aircraft, C-5 complement.

The C-130 AMP program is mulling installations on up to 550 aircraft and has purchased six satcom systems for test purposes. C-130Js are expected to equip with full FANS capability, but that effort is still a few years off.

Reaction from users has been favorable, Heinke says. The tanker area control center at Scott AFB, Ill., used to be a very voice-intensive operation. "But now they’re using data to communicate. They can literally ping an airplane in flight, talk to it and find out when it’s going to land."

As one might expect, things aren’t perfect yet. The GATM office is open to ideas from vendors about standardizing the owner requirements tables, the binary computer files containing information unique to an operator, such as phone numbers, service provider preferences, and routing preferences. Similarly, operators would be better able to troubleshoot problems if they can obtain better call tracking statistics and more visibility into the routing of calls through the network.

Future Opportunities

An imminent "GATM V" indefinite delivery/indefinite quantity (IDIQ) contract is expected to update catalog entries for communications management units and multimode receiver navigation systems, Heinke says. The CMU provides routing for the communications subnetworks. It decides, based on user preferences, whether a message should be sent over VHF, HF or satcom, for example. HF is used for airline operational control "care and feeding" types of messages about flight status, changes to flight plan, fuel status, etc.

The GATM program office describes the CNS/ATM equipment list as an "Amazon.com-like online catalog for one-stop shopping." The listing includes information on pricing, certification, compatible equipment (with hyperlinks), warranties, vendor specifications and other concerns, such as night vision compatibility. Major catalog suppliers include Rockwell Collins, Honeywell and Thrane & Thrane. Some of the following capabilities may be proposed in response to the forthcoming catalog update solicitation:

  • Aero H+,

  • Swift64 (cabin communications),

  • Swift Broadband (cabin communications), and possibly

  • B-GAN, Inmarsat’s forthcoming broadband global area network.

The program office still is finalizing GATM V selection criteria. But if the past is any guide, equipment that is selected for the catalog typically comes with some sort of civil approval, such as a technical standard order or supplemental type certificate.

In 2005 the program office also is expected to award a data link service provider contract to provide the network infrastructure supporting Air Force CNS/ATM messaging. ARINC is the incumbent but other providers could compete.

Planned U.S. Air Force Satcom Upgrades*

Aircraft Prime Integrator Satcom System Number Planned
C-5 AMP Lockheed Honeywell 126
C-17 Boeing Rockwell Collins 180
KC-135 Rockwell Rockwell Collins 544
C-130 AMP Boeing Rockwell Collins 550
C-130J Lockheed TBD 30
C-12 USAF & ARINC TBD 8
C-20 Gulfstream TBD 78
E-3 Boeing TBD 30
E-4 Boeing TBD 4
E-8 Northrop TBD 4
C-40 Boeing TBD 20
C-37 Gulfstream TBD 2

* Data in this table should be considered as estimates. Aircraft system program offices will determine the actual numbers and vendors of satcom systems.

COMPANIES

ARINC Inc. www.arinc.com

Ball Aerospace www.ball.com/aerospace

Chelton Satcom www.cheltonsatcom.com

CMC Electronics www.cmcelectronics.ca

EMS Technologies www.ems-t.com

Honeywell www.honeywell.com

L-3 Communications www.l-3com.com

Rockwell Collins www.rockwellcollins.com

SITA www.sita.aero

TECOM Industries www.tecom-ind.com

Telenor www.telenor.com

Teledyne www.teledyne-controls.com

Thales www.thalesavionics.com

Thrane & Thrane www.tt.dk

ViaSat www.viasat.com

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