GKN Aerospace-Santa Ana is now delivering the first production hardware manufactured using an entirely new process that forms compound curves into titanium structures. The process allows the firm to bring the performance benefits of this metal to a great many more severe environment applications across the aero-engine - with resulting improvements in durability and engine weight and reductions in fuel consumption, emissions and noise. The firmi is using the new process to manufacture the advanced cone-shaped titanium exhaust system for the
Boeing 747-800, which commenced delivery early this year. The process will provides an effective method to create the complex shapes required for extremely rugged items such as engine inlet lips and inner barrels, thrust reverser inner fixed structures and exhaust nozzles and plugs. Titanium products combine minimal weight with maximum strength and excellent sustained performance in severe environments.